Hi LarryOz,
Can you expand a bit on your "experience that patches work great until they fail!" What were the circumstances of your "properly applied patch in service and working well for a while then failed" experience? In 30+ years of serious cycling I've not experienced or seen a properly applied vulcanizing patch that's been in use a while suddenly "fail". What would be the source for that happening, given that the vulcanizing solution in patch kits isn't glue, it literally fuses the patch to the underlying tube, making the patched area thicker, stronger and less failure prone then even the original tube wall. I've certainly seen a poorly applied patch leak, usually when the patch spans a tube seam, but that can usually be detected even before the tube is reinstalled in the tire.
Can you also expand a bit on your caution against patched tubes for fear of "a blow-out at high speed and the accompanying road rash that goes with it!" I'm accustomed to "blow-out" meaning a catastrophic, near instantaneous loss of pressure in the tire, rather than a slow leak. Is that your understanding of a "blow-out" as well? I've only ever seen a blow-out when something (screw, nail, bit of glass,... ) went through both the tire and tube wall, creating a path for high pressure air to rush directly from inside the tire to outside. How would that happen assuming a properly applied patch could spontaneously decide to begin to leak? I'm really interested in understanding the mechanisms that lead from a (claimed) patch failure to a "blow-out", since I'm also not fond of road rash!
Cheers and safe riding!
-Jack
Raleigh, NC