Thanks for the welcome Doug & Mark. Well, it works! I wouldn't go so far as to say it's finished, but I took a very wobbly ride down the road and back this afternoon. I can see why you all recommend staying away from traffic and precipices etc, it was a bit exciting at times!
The main issues with assembly were related to retaining the quill stem and the sturmey archer hub gear. The stem is 7/8" diameter, and to make the clamp from the upper part of the new front triangle fit, I had to make up some packing, which ended up as 3 sawn off pieces of the steerer extension supplied, fettled to fit concentrically within the clamp to take up the clearance. This has only been partly successful, as I can still turn the clamp on the quill with panicky incoordinated handlebar movements, so will have to be modified. I could do with something akin to a seat post shim, but I can't find any that go from 7/8 to 1 1/4........Any suggestions anyone?
The sturmey hub gear is a lot narrower than a derailleur hub, so I have had to use spacers (Large nuts) to move the front wheel mounting plates inboard by just over 1/4" each side---this in turn means that the chainstays don't line up with the plates, so I have put a longer pivot bolt in, extending from the inside of the plate, screwed into the threads if the inner chainstay fork end. then locknutted on both sides of the outer chainstay fork end.
I used an old Brompton crankset & bottom bracket as the originals were bent. I had to grind off part of the left crank end as it fouled the chainstay, I'm hoping that 1mm clearance will be ok. The chainline is not perfect, but better than a derailleur at extreme, and it seems to work. The only thing now is that my heels keep clonking the chainstay but if I can't get used to it, I will just have to get a wider bottom bracket. Now lets see if I can attach some pics...