Over the past several months I've made a number of changes to my S40 and I thought I'd share a few of them here. To recap the changes I've posted previously:
Overall, I was very happy with the function of the bike but not with the fit. I just wasn't comfortable and this limited how far I could ride. After 20-30 miles one of my neck, shoulders, butt, calf muscles hurt. Some of this was residual from the surgery (calf muscles specifically) as I also had numbness in my forefoot that would get worse the farther I rode.
So I've been working to resolve all these niggling fit issues and finally after a lot of tweaking I have to say it's now perfect. The biggest change I made was the position of the seat. My initial installation had the holes for the front frame tabs drilled 5.5 CM back from the lip of the seat. This resulted in a fair amount of my butt hanging off the front of the seat and the angle was such that I felt like I was sliding off.
I moved the seat considerably farther forward, the holes are now a little under 11 CM back from the lip. This made a huge difference - I'm now fully on the seat, it angles up slightly so there's no sensation of sliding off.
As part of moving the seat forward, I used the moldable thermoplastic that @tiltmaniac documented so well here. I made a shim only for the front of the seat, it's approximately 3 CM thick and covers both of the frame tabs. You can just see it in the attached photo. Raising the seat off the frame tabs with the thermoplastic shim had the spinoff benefit of creating a gap between the frame and the seat just under where I had back surgery with the positive effect that the seat has a considerable amount of flex there which I can feel when I hit a hard bump.
The final change I made was to remove the ventisit pad and go with a 3" Euromesh foam. Obviously after making all these positional changes I adjusted the boom and reach to the pedals.
I've done a couple of longer rides, most recently 53 miles with just under 3K feet of climbing with an average speed of 18.3 MPH.
So am I done tweaking? Doubtful but I will say I'm very happy with the setup now. I might go back to the 650b wheels (love that comfy ride!) but I'm enjoying the tubeless Conti's right now so maybe not.

- I changed from the standard 17" chain stay to the 19"
- I moved from the 1X drivetrain to a SRAM GRX 11 speed with 50x34 chainrings and 11x40 cassette
- I switched from disc to rim brakes. As part of that switch, I took off the 650b wheels with 38mm tires and installed 700C Enve wheels (SES 4.5 with PowerTap hub front, SES 3.4 rear) with 32mm Continental GP5000's set up tubeless
- I installed a Thor Sport seat
Overall, I was very happy with the function of the bike but not with the fit. I just wasn't comfortable and this limited how far I could ride. After 20-30 miles one of my neck, shoulders, butt, calf muscles hurt. Some of this was residual from the surgery (calf muscles specifically) as I also had numbness in my forefoot that would get worse the farther I rode.
So I've been working to resolve all these niggling fit issues and finally after a lot of tweaking I have to say it's now perfect. The biggest change I made was the position of the seat. My initial installation had the holes for the front frame tabs drilled 5.5 CM back from the lip of the seat. This resulted in a fair amount of my butt hanging off the front of the seat and the angle was such that I felt like I was sliding off.
I moved the seat considerably farther forward, the holes are now a little under 11 CM back from the lip. This made a huge difference - I'm now fully on the seat, it angles up slightly so there's no sensation of sliding off.
As part of moving the seat forward, I used the moldable thermoplastic that @tiltmaniac documented so well here. I made a shim only for the front of the seat, it's approximately 3 CM thick and covers both of the frame tabs. You can just see it in the attached photo. Raising the seat off the frame tabs with the thermoplastic shim had the spinoff benefit of creating a gap between the frame and the seat just under where I had back surgery with the positive effect that the seat has a considerable amount of flex there which I can feel when I hit a hard bump.
The final change I made was to remove the ventisit pad and go with a 3" Euromesh foam. Obviously after making all these positional changes I adjusted the boom and reach to the pedals.
I've done a couple of longer rides, most recently 53 miles with just under 3K feet of climbing with an average speed of 18.3 MPH.
So am I done tweaking? Doubtful but I will say I'm very happy with the setup now. I might go back to the 650b wheels (love that comfy ride!) but I'm enjoying the tubeless Conti's right now so maybe not.
