Large capacity aerodynamic tailboxes.

Henri

scatter brain
How are you liking the new corner bars?
They don't have as much drop in original use, so they don't provide as much reach on a recumbent. My elbows are more angled now. Also the need for something to keep my hands from slipping, so I don't need to gripp harder is bigger. Also they are a bit wide for ultimate aero (there are chinese carbon clones with more sizes). But the angle (flare) is more comfortable and I can use normal flat bar stuff like dedicated brake levers and shifting (same as I use on my other bikes) or grips. I now use grips with small barends too rest my hands on. Also there is some additional real estate for mounting stuff. :D
So I think I'll like and keep them. (Otherwise cobble together a contraption out of a flat bar and barends)

Oh right, cables and hoses are less tidy and more in the wind. I use wireless shifting and maybe for the brake hoses there could be angle fitttings to make it run along the bars?
 

Bentsoup

Unicorn Retriever
Cruzbike is missing a trick in comparison to its European counterpart the Dutch company M5 in that it doesn't make large capacity aerodynamic tailboxes that can directly fit to standard bikes with the original seats. M5 make an 88 litre tailbox that can fit to the Shockproof and now a 57 litre bag that can fit to both it and the Carbon high racer. These tailboxes can be used for commuting and touring. Thor make a 35 litre tailbox that can be fitted to a Thor seat that has bee fitted to Vedettas and German company Proceda Gmbh make large capacity tailboxes but they fit to their seats. This is too much hassle, I think a Cruzbike made or licenced series of tail boxes that directly fit to its bikes with no modification would open up a significant capability to Cruzbikes range.
Why I like these tailboxes is that they not only have a large capacity but they actually reduce drag coefficient on the bikes. So you actually go faster with the tailboxes than without. Cruzbike promote the S40 and the Q45 and T50 as commuter options with pannier racks. This is a good option as I am a big fan of pannier racks over backpacks for commuting. I currently commute on a Giant Quick-E ebike with a pannier rack bag and used to use an Ortlieb messenger bag with a Diamond frame bike, the pannier bag being far more comfortable.
On a upright bike one of the advantages of a pannier rack is that you can get into the drops or use clip on aerobars so the drag can be offset by your body position, this is important with ebikes because you are cruising at higher speed.But this is not the case with recumbents, pannier bags increase drag. Why I think there is an opportunity is that a commuter configuration with say a V20C or other recumbent with a lower drag than the original bike can compete with not just other upright recumbents but also ebikes. According to M5 an upright bike will do 32 kilometres per hour at 250 Watts and 35 kilometres per hour in the drops, 37 km/h for a time trial bike and the Carbon High Racer will do 43 km/h and 48 km/h with a tailbox. I have seen videos of a Carbon High Racer cruising at around 40 km/h without a tailbox .
If you think about the potential advantage a recumbent starts with a lower drag coefficient to an upright but as soon as you fit any storage capacity to an upright its drag coefficient goes up but the suety of aerodynamic tailboxes is that not only does a recumbent start with a lower drag coefficient but you add between 57 and 88 litres of storage and the drag coefficient goes down so the difference if even greater I commute on an ebike and that is about the speed I cruise at my ebike is limited to 45 km/h or 28 miles per hour and I cruise at around 40 km/h in good weather . This means that if that same Carbon High Racer had a tailbox at the same power output it would do around 43-44 kilometres per hour. The M5 Shockproof with an 88 litre tailbox only requires 175 Watts to sit at 40 km/h. That means that a recumbent fitted with an aerodynamic tailbox is going to be faster than any non assisted bike. On my ebike I am pretty much faster than any other bike out there.
This would be true of a Vendetta as well. Now a Vendetta is not cheap but neither are a lot of ebikes, especially fast pedelecs with a 28 mile per hour limiter. A Scott E-Silence is around the same price as a Vendetta.
The huge advantage of a recumbent over an upright ebike is that you have essentially unlimited range that can be also used in touring and don't have to deal with the issue of electronics or batteries which have to be replaced and are really expensive. I just feel that the current configurations that Cruzbike have compete well with non assisted bikes but getting them faster will enable them to compete more with ebikes
I'm really wanting a hard tailbox on the back of my V20. Does the M5 fit with no modifications or would it require drilling? I like the one on the yellow V20 in this thread.
 
I'm really wanting a hard tailbox on the back of my V20. Does the M5 fit with no modifications or would it require drilling? I like the one on the yellow V20 in this thread.
I had to notch out some room for the headrest. Then I drilled several holes to mount the box to the seat, using double-sided sticky foam tape to reduce vibration, and fender washers to spread out the forces.
 

Derek

Active Member
I'm really wanting a hard tailbox on the back of my V20. Does the M5 fit with no modifications or would it require drilling? I like the one on the yellow V20 in this thread.
It requires mods but I’ve made it work with the stock seat copying Larry’s approach and also adding an aluminum support bar underneath.
 

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Animal494

New Member
View attachment 14828
Quite a few things to be done still, before I can do real test rides. It might wobble a bit / wag it's tail, when I shake in the front. I hope, the headset is loose, but the seat might be flexing. If so maybe I can get some sideways stiffening for it.

It's a seat and box from German manufacturer Toxy, originally for their lowracer Toxy ZR. Produced by Proceda/Novosport. By chance it fit the contournof the frame quite nice (size L). The little mounting wings in the front got a axtra set of holes for the screws and the custom rear mount is inserted where the headrest would go. Arved said, he wuold be willing to make more of the custom mounting, if interest exists. (Again: He's in northern German.) I am going to post the price and pictures of the mount in a preliminary report soonish, I hope.

(Wheels are the gravel sixspoke from Nextie, Handlebar is Corner Bar from Surly.)
Wow!! What kind of volume do you have? Weight limit? How's it riding? Would love to see/hear more.
 

Henri

scatter brain
Still not much further with the build and the testing. The wagging of the tail ist noticable depending in technique. I can ride steady and have it not wag. - I want to have it braced to the rear end in the future. Volume should be 70 liters, no idea what freedom unit to convert that to. 18,5 US gallons? I don't think there is a real official weight limit, but it will probably carry significantly less than a rack solution. - Thinking of it: With my other box from the same manufacturer I have carried something like maybe 20kg (44pounds) of milk and juice plus more errands a few times, but only for short rides and on a bike with soft suspension. I think of having it braced not only for wagging, but also sagging, but from the factory it is not strengthyened in the right places for that.

By the way @Karl42 how far are you with your box project?
 

Tor Hovland

Well-Known Member
@Derek, did you write anywhere about your process going through various storage options, and ending up with the nice tailbox you used at PBP?

If I'm going to keep up with @LarryOz at the Length of Sweden this summer, I will need to upgrade my storage solution from the Banana Racers (which I like very much) to something more aero.

Also, did you eat on the bike at PBP, and if so, where did you keep the food? That's also nice with the Banana Racers, it's easy to pull out food on the go.

Another thing is that if I put a box behind my head, I'll need to figure out what to do with hydration, because I currently ride with two bottles behind the neck rest. I suppose a hydration bladder inside the tailbox would be the way to go?
 

Karl42

Active Member
Also, did you eat on the bike at PBP, and if so, where did you keep the food? That's also nice with the Banana Racers, it's easy to pull out food on the go.

Another thing is that if I put a box behind my head, I'll need to figure out what to do with hydration, because I currently ride with two bottles behind the neck rest. I suppose a hydration bladder inside the tailbox would be the way to go?
Eating on the bike requires access to the food while riding (obviously). When I'm riding without side panniers, I keep the food in the Moose Pack under the seat and refill that when I stop. For me the Moose Pack is very easy to access with one hand while riding.

Another storage place for food is a framebag on the upper slider tube:
IMG_3769.jpg

After a lot of practice I found that I can access this framebag when I sit up while riding carefully and slowly. If you are taller than me and have the handlebar higher, you could put such a bag on the other side of the fork, closer to the handlebar, and that would make it even easier to access while riding.




Hydration in a bladder in the box behind the head is awesome, and so much more convenient than dealing with bottles (unless they are fitted with a hose). I can't imagine ever going back to bottles that I need to take out of the bottle cage for each sip of water.
Here is my setup with a 1.5l Camelbak in the original Carbon Race Case (it also fits a 2l Camelbak for longer tours). You can't really see it in the picture, but under the headrest is a rectractable key chain holder that pulls the mouthpiece back in place.

IMG_1086.jpg
 
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Karl42

Active Member
Today I had a chance to see the M5 57l Tailbag for their Carbon Highracer and see if it might fit the Cruzbike V20.
IMG_4400.jpg

It looks like it is possible to fit it to a V20, but it would require some custom work. It would be necessary to remove the stock headrest, and perhaps to cut the sides of the stock seat, or use a different seat altogether. And it would probably also be necessary to build some support struts down to the wheel.

Apart from that, this 57l box is incredibly lightweight. The finish of the carbon fiber is ok but not outstanding, it has some rough spots that have been sanded, but they are mostly on the underside. After any amount of use it would accumulate some scratches anyway.


Here is the box mounted to a M5 CHR as intended:
IMG_4378.jpg

Views to the inside and underside:
IMG_4381.jpgIMG_4396.jpg

Size comparison to the smaller 20l M5 Tailbag:
IMG_4388.jpgIMG_4387.jpg

Possible fit to a V20. The stock headrest is in the way here, so the box cannot move forward enough. Also, the inner space of the box could be much narrower, as there is a lot of clearance between the V20 frame and the sides of the box, so there is some wasted potential storage space:
IMG_4389.jpg

This is what it would look like from the side. The wheelbase of the CHR is much longer (~10cm) than that of the V20, so on the CHR this huge box looks more elegant. Since I didn't take out the headrest today I also cannot say for sure if the box would fit perfectly over the rear wheel as intended when touching the back of the V20 frame. It looks like it might fit, but perhaps it would be necessary to remove some material either from the box or the frame.
IMG_4399.jpg
 
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Frito Bandito

Zen MBB Master
I use the performance adjustable headrest on my V20 so that big gap would likely be beneficial fit wise. How to connect the tailbox would be my concern though. By itself the tailbox weight is likely fine, but I'd be very careful about how much weight I put inside. Not so much for speed or balancing except on big crosswind days, but more so for the frame's weight limit and having the connectors fail. Just with the weight of my head, and I am sure the weight of all of my various tail bags or hydration attempts contributed to this also, but the weld on the top of the small backplate on my V20 failed. This is the one that has the holes for the head rest bars to pass through. It simply separated from the flat plate the seat connects to. This is why I feel hesitant to put a hydration bag or anything else heavy in my tail bag.
 

LarryOz

Cruzeum Curator & Sigma Wrangler
I built this tailbox for my Magic, but it also fits on my V20 as your can see . It is not really large capacity, but I can can 2 1-liter bottles in each side, with some extra room for tools and other snacks. It has a flap on each side I can lift and oull the bottles out while riding. I can usually ride 6 hours pretty hard with 4 liters of fuel. I'm going to work on one (perhaps 3x larger that comes all the way down the bottom edge of the seat and wll probalby cover the top half of the back wheel - hoping to have it ready for the Sweden N-S ride in July20211210_111934.jpg
 

Frito Bandito

Zen MBB Master
I'm going to work on one (perhaps 3x larger that comes all the way down the bottom edge of the seat and wll probalby cover the top half of the back wheel - hoping to have it ready for the Sweden N-S ride in July
I have been thinking of something similar but haven't gotten around to it. Similar in shape and size to the M5 57L tailbox, but a 2 piece that fits snugly to each side of the frame by velcro because I don't feel comfortable drilling any holes in the frame and haven't found any other type of connectors that are durable enough that won't damage it. I mocked one up out of black vinyl and I believe it would look pretty good in CF.
 

Karl42

Active Member
I have been thinking of something similar but haven't gotten around to it. Similar in shape and size to the M5 57L tailbox, but a 2 piece that fits snugly to each side of the frame by velcro because I don't feel comfortable drilling any holes in the frame and haven't found any other type of connectors that are durable enough that won't damage it. I mocked one up out of black vinyl and I believe it would look pretty good in CF.
On the M5 CHR, the 57l tailbox sits snugly on the frame and is connected only with velcro. Taking it off just takes a few seconds. Making something like this custom fit to the V20 might work in a similar way, but designing a carbon fibre box from scratch would be advanced (certainly for me).

For my first carbon fibre project, I am building a support mount for the smaller M5 tailbox, similar to what @vosadrian has built in alu. Yesterday I made a mockup out of plywood, which seems totally functional, but quite heavy.
 

LarryOz

Cruzeum Curator & Sigma Wrangler
I have been thinking of something similar but haven't gotten around to it. Similar in shape and size to the M5 57L tailbox, but a 2 piece that fits snugly to each side of the frame by velcro because I don't feel comfortable drilling any holes in the frame and haven't found any other type of connectors that are durable enough that won't damage it. I mocked one up out of black vinyl and I believe it would look pretty good in CF.
Build it so you can mount it to the seat
 
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